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Also serving Cannanore
Kannur manufactures by hand, by loom and by press, often across many small sheds; a manufacturing ERP ties those scattered work centres to one plan and one cost.
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Manufacturing in Kannur does not look like an industrial estate in a textbook. Production is dispersed. A furnishing order is warped in one shed, woven on powerlooms in another, sent to a processor for dyeing, stitched by a tailoring unit and packed at the exporter's premises. Beedi and food units run through networks of work centres spread across villages. Plywood mills are the exception, with logs entering one gate and finished sheets leaving another.
A manufacturing ERP has to follow work across all of those places. ERPNext provides bills of materials with operations, production planning from sales orders, work orders and job cards per stage, subcontracting with material tracking, quality inspection and actual costing of each order. We configure it to your real routing, including stages that happen outside your walls.
An export order slips because dyeing ran late, but the merchandiser learns of it only when weaving cannot start. Stage-wise work orders with planned and actual dates show the slippage when it occurs, leaving time to add looms or talk to the buyer.
Yarn with contract weavers and fabric at the processor can add up to a large part of working capital, tracked in a diary. Subcontracting entries keep it on record by vendor, with shortages and wastage settled against job-work bills.
In a plywood mill the ratio of sheets out to timber in decides profit. When it is calculated annually, a bad month passes unnoticed. Recording logs issued and veneer produced per shift gives the figure weekly, by species and supplier.
Handloom and powerloom textiles
Style-wise bills of materials with yarn consumption per metre, loom loading plans, in-house and outside weaving under one order, inspection at grey and finished stages, and costing that includes processing and stitching charges.
Plywood and timber
Routing from log yard through peeling, drying, gluing, pressing and finishing, with by-products such as core waste and firewood recorded, glue and chemical consumption per batch, and grade-wise output.
Beedi and cooperative manufacturing
Raw material issued to work centres against expected output, piece-rate production recorded per worker for payroll, and separate production planning for the food, garment and other lines that societies have added.
We begin on the shop floor. Our consultants visit your sheds and outside processors around Kannur to draw the actual routing, because the one in the owner's head and the one on the floor often differ. Bills of materials are built with your production head. After remote configuration we run one real order through the system end to end as a pilot, correct what did not fit, then train supervisors on site before full go-live.
Case studies
Dumas Bakes N Meals Private Limited
Dumas Bakes N Meals — ERPNext Lifted On-Time Deliveries by Over 40%
JPC Enterprises
JPC Enterprises — ERPNext Cut Procurement Delays 40% on Offshore EPC Projects
Kerala State Road Transport Corporation (KSRTC)
KSRTC — ERPNext Courier System Delivered ₹1 Crore in Profit
More so. When you do not control the floor, records are your only control. ERPNext tracks what was issued to each job worker, what came back, what is pending and what it cost, which is precisely where dispersed manufacturing loses money.
Yes. Material consumed, job-work charges, in-house operation cost and overhead allocation are collected against the work orders for that sales order. You can compare actual cost with the costing sheet you quoted from, and see which styles and buyers really pay.
Only at the stages you choose to control. We usually start with a few key points, such as material issue, weaving completion and final inspection, and add detail later. Too much data entry on day one is the commonest reason floor systems are abandoned.
Get a clear plan, an honest timeline, and a fixed scope. Talk to a real expert today — whether or not you work with us.
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Kochi (Kadavanthra & Infopark) · Thiruvananthapuram · across India & overseas · In business since 2011