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Also serving Madras
Chennai is called the Detroit of India for good reason, and its suppliers live or die by schedule adherence; manufacturing ERP keeps the plan, the material and the floor aligned.
Trusted by 200+ organisations across India & overseas — including
The factories in and around Chennai work to someone else's clock. Vehicle plants at Oragadam, Sriperumbudur and Maraimalai Nagar issue schedules; the press shops, machining units, rubber moulders and wiring-harness makers of Ambattur, Guindy and the outer estates deliver against them, several times a day in some cases. Electronics assemblers work the same way for their brands. A missed window is remembered at the next sourcing decision.
ERPNext manufacturing gives these units one system for bills of materials, routings, production planning, material requirements, work orders, job cards, subcontracting, quality inspection and costing, connected to purchase, stores and accounts. The planner sees what is needed, by when, and what is short. The owner sees the actual cost of a part against the quoted price. Since it is open source, there is no per-user licence fee as the plant adds users.
The planner arrives early, downloads the customer schedule, checks stock by phone and writes the day's plan in Excel. When the schedule is revised mid-morning, the plan is already stale. Production planning in ERPNext nets demand against stock and open orders and raises the material requests automatically.
Parts sent out for heat treatment, plating or powder coating around Madras leave on a challan and return days later, with quantities nobody reconciles. Subcontracting orders track what was sent, what came back, what was rejected and what is still lying with the vendor.
A part quoted three years ago may be losing money today because steel, power and rejection rates have moved. Actual material consumption, operation time and scrap booked on work orders show the current cost per piece, which is what a price-revision discussion needs.
Automotive & auto components
Multi-level bills of materials, schedule-based planning, operation-wise job cards for press, weld and machining lines, in-process and final inspection with customer-specific parameters, and traceability from dispatched lot to raw-material heat number.
Electronics manufacturing
Bills of materials with alternates and revisions, kitting for assembly lines, serial-number generation at production, test results recorded against each unit, and handling of customer-consigned components without inflating stock value.
FMCG and packaged foods
Formula-based production with batch numbers and expiry, yield and wastage tracking, packing-material consumption by pack size, and batch recall reports, for the food and personal-care units that supply the city's retail shelves.
We start on the shop floor. A discovery visit to your Chennai plant follows a part from raw-material receipt to dispatch and notes every register and spreadsheet on the way. Master data and configuration are built in Kochi, with your planner and stores in-charge reviewing weekly. We come back for a conference-room pilot using real orders, then for go-live across the shifts.
Case studies
Indus Motor Company Private Limited
Indus Motor — ERPNext Cut Stock-Outs 40% Across Showrooms
Kera Cabs
Kera Cabs — 55% of Bookings Moved Off the Phone and Into the App
BrahMos Aerospace Thiruvananthapuram Ltd (BATL)
BrahMos (BATL) — Secure, Auditable ERPNext Finance & Procurement
Yes. Schedules can be imported or entered against blanket orders, and the production plan recalculates requirements when they change. Planning is as good as the data, so we also fix stock accuracy and bills of materials as part of the project.
Yes. Job cards can be started, paused and completed from a tablet or a shared terminal at the line, recording operator, time, quantity and rejections. Where machines provide counters or signals, these can be integrated through custom work.
Not if it is scoped sensibly. Small Ambattur units often begin with stock, purchase, sales and basic work orders, and add routings and detailed costing later. ERPNext does not charge per user or per module, so growing into it costs effort, not licences.
Get a clear plan, an honest timeline, and a fixed scope. Talk to a real expert today — whether or not you work with us.
or write to info@acube.co
Kochi (Kadavanthra & Infopark) · Thiruvananthapuram · across India & overseas · In business since 2011