Loading…
Loading…
Also serving Kochi and Cochin
From Kalamassery's engineering units to spice processors and marine fabricators, Ernakulam manufacturers still plan production on whiteboards; ERPNext ties orders, material and the shop floor together.
Trusted by 200+ organisations across India & overseas — including
Kochi is known for trade and IT, but Ernakulam also makes things. The Kalamassery industrial area and the estates at Edayar and Aluva hold engineering, chemical and food units. The export zone at Kakkanad houses processors and assemblers. Perumbavoor runs on plywood, and fabricators serve the shipyard and the port. Most are mid-sized and owner-managed, planned by a production manager with a notebook.
Manufacturing ERP software on ERPNext covers bills of materials, production planning, material requirement planning, work orders, job cards, subcontracting, quality inspection and batch costing, tied to purchase, stock and accounts. It answers the questions a factory owner asks daily: can we accept this order, what material is short, where is the job now, and did the last batch make money.
A line idles because a bought-out part or a packing material did not arrive, and nobody saw it coming. Material planning explodes the BOM against confirmed orders and current stock, and lists what must be purchased and by when.
Many units know their overall profit but not which product earned it. Work orders collect actual material, labour time and overhead per batch, so estimated and actual cost can be compared while prices can still be corrected.
Material sent out for plating, machining or packing often returns short, with no record of scrap. Subcontracting in ERPNext tracks what was supplied, what came back and what remains with the vendor, along with the job-work challan needed for GST.
Shipbuilding and marine engineering
Project-style manufacturing for fabricators and marine equipment makers: multi-level BOMs per job, plate and section consumption with offcut tracking, subcontracted machining, inspection stages with client hold points, and cost collected per vessel or order.
Spice trade and exports
Process manufacturing for cleaning, grading, grinding, blending and packing units, with yield and process loss per batch, quality parameters recorded at each stage, traceability from grower lot to export carton, and packing material planned from orders.
Real estate and construction
Make-to-order production for the building material suppliers that feed the district's construction sites, such as doors, windows, precast items and the plywood units of Perumbavoor, with site-wise orders, cutting plans and billing linked to dispatch.
We begin with a plant walk. For an Ernakulam factory that is a short drive from our Kochi office, so we come more than once: to see a normal day, a changeover and a month-end. BOMs and routings are built with your production staff and tested on a real order. At go-live our people are on the shop floor with the supervisors, not in a meeting room.
Case studies
BSS Green Life Solar Division
BSS Green Life Solar — ERPNext, CRM & a Geo-Tagged Site-Survey App
Connect N Cabs Tours & Travels Pvt. Ltd.
Connect N Cabs — A Custom Travel ERP That Lifted Fleet Utilisation 35%
Muthoot Securities Limited
Muthoot Securities — MScan, the Flutter App That Cut Document Search Time by 70%
Yes. It is widely used by units of that size because it carries no per-user licence fee and can start simple: BOMs, work orders and stock. Planning, job cards, quality and costing can be switched on as the team gets comfortable, instead of all at once.
Yes. Production plans can be driven by sales orders, by reorder levels, or by a mix. Many units make standard items for stock and specials to order, and both run in the same system with the same materials.
Only as much as makes sense. Supervisors can update job cards on a tablet or a shared terminal, on a simple screen showing only their operations. Where even that is impractical, a clerk enters the day's production from job sheets, and the system still gains accurate data.
Get a clear plan, an honest timeline, and a fixed scope. Talk to a real expert today — whether or not you work with us.
or write to info@acube.co
Kochi (Kadavanthra & Infopark) · Thiruvananthapuram · across India & overseas · In business since 2011