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Also serving Vizag
Factories in and around Vizag mostly make to another company's drawing, inspection plan and deadline; a manufacturing ERP keeps those three visible on every job.
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Manufacturing in Visakhapatnam is shaped by its anchors. Around Gajuwaka and the Autonagar estates, machine shops and fabricators produce structures, spares and castings for the steel plant and heavy industry. Units in the export zone at Duvvada build to overseas orders. Pharma and chemical plants run batch processes under strict quality regimes. Very little of this is make-to-stock; almost all of it is make-to-order with the customer's inspector standing close by.
ERPNext manufacturing covers bills of materials, routings, work orders, job cards, subcontracting, material requests, quality inspections and production costing, all linked to purchase, stock and accounts. For job shops we configure it around the sales order or project, so the owner can open one order and see material bought, hours spent, stages completed and money billed.
Quotations are based on experience, and actual cost is never compared afterwards. With material issues, job card time and subcontract charges booked to the work order, each job closes with a real cost, and the next quotation is better informed.
Without a requirement calculation, purchase runs on shouted requests from the floor. Material planning from open orders and current stock shows what to buy and by when, and prevents duplicate purchases of plate and consumables already lying in stores.
Machining, galvanising and heat treatment are routinely sent outside. Material leaves on a challan and returns weeks later with a bill. Subcontracting in ERPNext tracks what is lying with each processor and reconciles quantity received against quantity sent.
Steel ancillaries and heavy fabrication
Order-wise bills of materials for fabricated structures and spares, nesting and cutting losses recorded as scrap, stage inspections attached to the job, and dispatch documents prepared in the buyer's required format.
Pharmaceuticals and chemicals
Batch manufacturing with formula-based bills of materials, raw material lots consumed into each batch, in-process and final quality checks, yield comparison against standard, and batch-wise costing.
Shipbuilding and marine fabrication
Project-style production where a vessel or a repair package is broken into work orders for blocks, piping and outfitting, with material reservation, progress by stage and cost collected against the project.
A manufacturing implementation cannot be designed from a desk in another state, and we do not try. We spend time on your shop floor in Visakhapatnam during discovery to see how jobs are released, tracked and closed. Configuration and data preparation then proceed remotely from Kochi with weekly reviews. We come back to train supervisors and storekeepers at their stations and to support the first live production cycle.
Case studies
Connect N Cabs Tours & Travels Pvt. Ltd.
Connect N Cabs — A Custom Travel ERP That Lifted Fleet Utilisation 35%
Adventure Sports Cover 360 (ASC360)
ASC360 — ERPNext + Mobile App Cut Policy Issuance Time 70%
Indus Motor Company Private Limited
Indus Motor — ERPNext Cut Stock-Outs 40% Across Showrooms
Yes, if it is set up for make-to-order. Bills of materials can be created per order from templates, and costs are collected per job. The benefit for a job shop is knowing which kinds of order make money, which is hard to see otherwise.
Only if it is quick. We keep shop floor screens simple, often a tablet with start, stop and quantity, in the language the supervisor is comfortable with. Where operators will not enter data, a production clerk updates from the daily log, which still beats no record.
Yes. Quality inspection templates hold the parameters and readings, and print formats can follow the layout a large Vizag buyer prescribes. Test certificates from your own suppliers can be attached to the batch so the full dossier travels with the dispatch.
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Kochi (Kadavanthra & Infopark) · Thiruvananthapuram · across India & overseas · In business since 2011